Full-automatic Disposable Mask Machine
I. Brief Introduction
The Machine is the newly developed fully automatic high-speed plane earband mask production line, which includes automatic raw material feeding, automatic conveying, cutting nose bridge, mask edge welding, folding&ultrasonic fusion, molding, cutting and other full-process automation, to complete the entire production process from coil raw materials to finished masks.
The Machine is composed of a mask body machine and two ear belt machines. The automatic conveyor belt and connecting machine are added. The unique design helps the company to improve production efficiency and reduce labor costs. The whole machine is automatic operation from material feeding, nose line insertion, edge banding and cutting finished products, only one person is needed to operate, and the whole process is fully automated production.
1. Suitable for the production of disposable flat masks.
2. Whether the mask produced by this production line is medical or not has nothing to do with the machine. As long as the mask is sterilized and analyzed, the mask produced by this production line can be used as a surgical mask.
3. Masks of different sizes and styles can be produced by changing the mold.
4. The plane mask production line adopts aluminum alloy structure with good finish and no rust.
II.The Machine Function
1. Automatic raw material feeding
2. Automatic conveying
3. Automatically cut the nose bridge
4. Welding of the longitudinal edges of the mask
5. Hem
6. Welding of the vertical edges of the mask
7. Forming and shearing
8. Finished product delivering
The machine production line realizes the fully automated production of plane masks, which mainly includes the processes of coil feeding, folding and pressing, nose bridge feeding, mask forming, mask cutting, ear strap feeding and welding, and finished product delivering. The equipment adopts ultrasonic welding method with beautiful appearance, sanitation and environmental protection. The masks produced are comfortable to wear, no pressure, good filtering effect, fit the face of the person, and can be applied to medical, electronics, mining, construction and other industries.
1. The machine is connected by one body machine and two ear belt machines. After the body machine outputs the mask sheet, it is transported to the turning mechanism by the conveyor belt structure, and then is turned to the conveyor belt connected to the ear belt machine by the turning mechanism, and then the mask sheet is transported to the ear belt machine by the conveyor belt. And then the ear belt machine completes the welding of the ear belt of the mask, the edge wrapping, etc., thus completing an ear mask product Production.
2. The mask machine production line is mainly used for the automatic formation of flat masks: the whole roll of fabric is driven by a roller after unwinding, and the fabric is automatically folded and wrapped; the nose beam is pulled by the whole roll and unwound, and the fixed length is cut and imported into the wrapped fabric, the two sides are ultrasonically welded to the seal, and then the ultrasonic lateral seal is cut and formed by the cutter; the mask is sent to the two mask ear strap welding stations through the assembly line, and the final mask is formed by ultrasonic welding; when the mask is made, it is transported to the flat belt line through the assembly line for collection.
III. Product features:
1. Using ultrasonic welding technology, the finished product is beautiful, hygienic and environmentally friendly.
2. The whole production line is automatic operation from material feeding, nose line insertion, edge banding and cutting finished products, which is highly efficient and saves labor.
3. The frame structure is made of aluminum alloy, and the key parts are made of stainless steel. The whole line has the characteristics of no rust, durability, easy cleaning, beautiful appearance and so on.
4. Computer PLC programming control, servo drive, high degree of automation. High stability, low failure rate and low noise.
5. Automatic tension control of raw materials to ensure the balance of raw material tension.
6. Photoelectric (optical fiber) testing materials to avoid mistakes and reduce waste.
7. The machine is dense, small in size and does not waste space.
8. Production efficiency 60-90PCS / MIN.
IV. Mechanical characteristics:
1. Automatic tension control of raw materials. Ensure balanced raw material tension.
2. Photoelectric detection of raw materials to avoid mistakes and reduce waste.
3. It can produce one to four layers of mask body, and the length of the plane of the finished product conveyor belt is 1200MM.
4. The machine has the functions of total counting and batch counting, and the number of batch counting can be set.
5. Replacing the mold can produce masks of different sizes and different styles.
6. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust. Aluminium alloy structure, good finish, no rust.
The mechanically adjustable part: the folded part can be adjusted; the welding point of the mask body can be designed; the mechanical mask can be used for 1-4 layers of cloth (the middle can be activated carbon material).
V. Technical parameters:
(1) Equipment size: 7000mm (L) × 4500mm (W) × 1900mm (H) (excluding receiving line);
(2) Appearance color: International standard warm gray 1C (DB standard color), follow this standard when no special instructions;
(3) Equipment weight: ≤5000kg, ground bearing ≤500KG / m2;
(4) Working power supply: equipment 220VAC ± 5 %, 50HZ, rated power about 9KW;
(5) Compressed air: 0.5 ~ 0.7 MPa, the use flow rate is about 300L / min;
(6) Operating environment: temperature 10 ~ 35 ºC, humidity 5-55% HR, no flammable, corrosive gas, no dust (cleanness not less than 100,000)
(7) Production efficiency: 60-90PCS / MIN;
(8) Equipment production qualification rate: 90% (except when the incoming materials do not meet the requirements and employees do not operate improperly)
(9) Equipment failure rate: 2% (refers to the failure caused by the equipment itself)
Audited Supplier 
Audited Supplier 
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